We – EPG Group the biggest worm gearbox, couplings and gears manufacturing facility in China with 5 various branches. For a lot more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
- Technical specs:
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Size||mm||350*350||400*410||500*410|
|Max. Die-chopping Size||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Strain||T||three hundred||three hundred||three hundred|
|Max. Paper Thickness||mm||one-seven||one-7||1-seven|
. Characteristics of the equipment:
- The Bobst sort minimize construction tends to make the slicing system motion like a scissor, it will recognize a complete and easier lower.
- Major worm gear employs alloy copper substance, soon after the knowledgeable operator’s handbook scraping therapy and strict common testing, it can ensures the driving elements 10 several years lifestyle.
- The principal chains adopt imported British Renold manufacturer, the variances of ten chains are significantly less than .2mm.
- The join amongst equipment box and driving shaft adopts sleeve and pin composition making certain a powerful link.
The device adopts frequency controller to obtain stepless speed acceleration which can reach to 4500 moments per hour. For the duration of real creation, it can generally run at 3800 to 4000 times per hour according to the top quality of the board. If the good quality of the paper is good, a excellent operator even can work the machine at 4200 moments for each hrs with no experience as well hard.
As it is revealed in the image of the machine, the equipment adopts rear part paper feeding method which retains the operator absent from the die-reducing element. The mounting and adjustment of the die plate is also accomplished outside of the die-chopping part with sensors and detectors at die-cutting portion to make certain that the device can not be started out when the die-reducing plate is at adjustment standing.
Apart from the sensors at die-chopping component, there are sensor or strategy switches at window portion to make the total device at checking standing to make certain its security.
- Procedure comfort:
There is Guy-equipment interface installed in the control panel which will shows the security position of the machine as properly as malfunctions to facilitate the operator. Digital camera is also installed in front of the operator for him/her to keep track of the procedure standing at the shipping and delivery element.
- Principal Constructions and Essential Content Used
- 4 Major Huge Areas:
They are referring to: bottom station, relocating platform, higher platform and equipment wall. The base station is made of grey solid iron -HT two hundred the moving platform is ductile iron – QT 42-ten and the device wall is high quality A3 metal.
- Main Travel:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a relocating established to guarantee stable pressure out place of not considerably less than 300 tons.
The material for the worm shaft is 40Cr with quenching therapy and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-chopping and Creasing Component:
The generate is transferred by way of crank rod to pendulum which will carry the moving platform to move up and down to reach die-reduce and creasing goal.
The pendulum is manufactured of high top quality ductile iron. The pendulum axis is completed by induction harden with surface area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 kind computerized die-slicing and creasing equipment. In contrast with automated die-cutting and creasing equipment which is employed for cardboard die-chopping, this kind of semi-automated die-slicing and creasing device is mostly employed for corrugated board which wants significantly less force for die-chopping, in this situation fairly some producers have manufactured scaled-down width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain broader pendulum and larger diameter on its shaft to make our machine previous for a for a longer time life.
The die-chopping plate makes use of 7 mm seventy five Crl plate which has far more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make sure the boarding conveying correct and stable.
The machine uses gripper bar sort with 12A extended joints chain which is considerably less in bodyweight and less shock to the intermittent device beneath the precondition to make sure the energy of the chain. The manufacturer of the chain is Renold U.K with high exact and high quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- light-weight in excess weight and substantial
- Electric powered Part
The electrical parts are made and assembled in accordance to the European CE common and makes use of planet broad recognized model items.
- Installation of Die
The die mounting and dismounting adopts facet withdrawing methods which time conserving and effortless for operation.
There are two methods for the fixation of the die-either by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is easy, convenient and reliable.
- Special People of Our Device:
- Clever And Specific Entrance Lay Design and style:
When compared with the card board sheet, the corrugated board has more strength. If the corrugated board abnormally reaches to the front lay, it will hurt the entrance lay and the gripper bar when the entrance lay reaches to its greatest place.
Normally the producers will put in sensors on this portion to stop the device when the paper is fed abnormally to the entrance lay. However, when the equipment is operating at the high pace, the inertia will deliver the machine to operate for a although to make the front lay to its optimum level and then also harm the front lay and the gripper bar.
Our specific layout is that when the irregular board feeding takes place and becoming detected, the front lay can never ever reaches to its maximum position which helps make cost-free from front lay and gripper bar damages because of irregular paper feeding.
As it is our unique layout, so there is no photograph to be shown right here.
- Optional Shipping and delivery System:
According to the requirement of the client we can do the supply system both sq. sort or E sort (as proven in the image) . If the shopper has adequate pallets, he can pick square type. If the client does have enough pallet, he can select, E sort system for which will also supply 4 delivery trolleys.
- Pneumatic Pre-loading and Lifting Phase Unit:
The pre-loading device is pneumatic pushed. When one particular paper dimensions is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading system, you can just push the button and the equipment will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Really some of the die-slicing machine producers use immediate feeding method which is the operator will feed the board straight to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which makes the board feeding work hard and inaccurate.
Our device employs an extra dance roller feeding method whose board feeding time can be increase to .6 second. Jointly with the conveying components it tends to make an less difficult operate of the operator and more quickly in effectiveness of the device.
For example: If an operator operates the immediate feeding semi-automated die-slicing device at 3300 sheets per hour, he can easily operate our device at 3700 – 4000 sheets for every hour.
V. Conveying Component:
The board obtained by the dance roller will go through a conveying component with belt conveying and belt urgent which can make the board getting pressed prior to reaching to the front lay.
Before the board reaches to the front lay, he will be repositioned by the facet lay.
By these methods, the board conveyed by the dance roller will be far more correct and steady when they reach to the gripper bar.
There is also detector to detect the position of the board. If board does not come to the entrance lay at regular placement, the detector will ship signals to cease the device.
- Striping Part
- Striping is 50 percent striping which can strip off three – edge waste of the board.
- There are upper chase, middle chase and lower chase in which the male, elastic block and woman die are placed to strip off the waste.
- None-end Feeding and Shipping
This sort of device has our patented program – non-quit feeding and shipping capabilities which can minimize the wor ept tension of the operator and increase the wor ept efficiency of the machine
Beneath this program, the pre-piling is at the side of the operator. The pre-piled board can be transported underneath the principal pile when the major pile is detected short of paper.
At the supply portion, when the board is lower to be about 1 meter, the machine will drive the die-lower board pile out of the device shipping part so that it is effortless for the operator to draw them to the designated place without the need to have of halting the equipment.
|Identify||Brand name and Origin||Remarks|
|Bearing||SKF Swiss||Essential part|
|IKO Japan or HangZhou, China||Not crucial component|
|Chain||Renold U.K||Principal Chain ( Discrepancy of much less than .2 mm for per 10 chains of device chain length)|
|CHOHO Japan||Other Chain are Choho Japan|
|Picture Electric Swap||Fotek ZheJiang|
|Primary Motor||Siemens||Joint Enterprise|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|
/ The use of original tools manufacturer’s (OEM) portion numbers or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating solution use and compatibility. Our firm and the outlined substitution elements contained herein are not sponsored, approved, or manufactured by the OEM. /